The process of top loading a carton, tray or flow wrapping machine in feed to produce accurate pack collations at high speed has been developed from experience gained over many years supplying integrated packaging solutions by the Our firm..

The basic principle is simple, the empty container whether it is an erected carton, board tray, PVC tray, U board for multi-packs or just the in feed of the flow wrapping machine follows the same loading process. The individual wrapped product leaves the primary wrapping machine in a controlled manner on a powered flat-belt in feed conveyor. The wrapped products with their narrow edge leading are fed into empty fast-indexing pockets of the racetrack mechanism. When loading a carton the empty cartons are transferred from the erector into a positioning conveyor using side belts that space them to the loading position. At this point the custom designed end-of-arm tooling of the robot picks product from the racetrack, groups the products and loads them in the required collation pattern into the stationary carton. The main in feed conveyor continues to index a supply of product to the robot where the cycle of loading continues. Filled cartons are then automatically released on to a conveyor leading in to a carton lid closer.

Benefits

• Modular design, assembly in accordance with specific customer requirements
• Easy to service and reliable
• Open and hygienic, chassis-style construction
• Easy and fast belt changes
• Robust design

Special features

• Random product in feed
• loads multiple cartons/trays simultaneously
• Servo controlled belts transfer and space cartons/trays to exact positions for product loading
• Modular design allows flexibility between different carton configurations
• The PLC touch-screen allows all machine functions to be adjusted
• Stainless steel construction to European safety standards (CE)
• Fast adjustment to different shapes and sizes
• Easily integrated into systems
• Left and right-handed designs
• Modular cantilevered frame.
• PC supported motion controller
• Quick change of product sizes by the exchange of a few size parts only
• All electrical and electronic components are located in a separate switch cabinet

Options

• Electronic interface with upstream/downstream packaging machine
• Extended carton magazine up to 2’000 mm
• Double glue guns/nozzles for deep carton within machine range
• Vacuum or take away conveyor
• Product pockets for different sizes
• In feed chain of a horizontal flow-wrapper to be integrated to produce multipacks
• A wide range of optional features are available to enable the machine to be readily adapted to meet the customer’s specification

Technical Data

Technical Details
Products/min	300~700
Carton size min(AXBXC):	100x80x20
Carton size max(AXBXC):	100x80x20
H min/ H max (height)	22mm/ 150 mm
Electrical Data
Standard power supply:	3phase 380 ~ 400 VAC
Power supply frequency:	50 or 60 Hz
Control circuit:	24 VDC

Not: All maximums may not apply on the same carton maximum and minimum sizes shown should be used as guide only and must be confirmed by our firm’s technical department

Photos

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